How to Renovate a Quarry Tiled by Northamptonshire Tile Doctor

The following photos are of a Quarry tiled dining room floor in a period cottage located in the small village of Bozeat. My customer had removed a carpet and discovered them underneath, as you can see from the photographs however the tiles were in a poor state of repair. Undaunted the owner wanted to restore them as a lovely period feature and contacted Tile Doctor.

 

I went over to survey the Quarry tiles and could see the floor had not faired well under the carpet over the years, several tiles were cracked and 40 to 50 tiles were loose and would needed resetting to stop them moving underfoot, especially in the high traffic areas. I discussed with them that Tile Doctor could repair the floor and clean it and would be able to restore in a few days. They were happy to go ahead with my quote and we arranged a mutually convenient time to carry the work out.

Cleaning and repairing a Quarry Tiled Hallway Floor

My first course of action was to deep clean the floors using Tile Doctor Oxy-Gel which is an alkaline cleaner. Working in small areas the Gel was worked in using a stiff brush on a rotary machine using a little water. As this process was completed in each area, I rinsed off the resulting slurry away with water and then extracted using a wet vacuum. The initial clean removed most of the black staining and paint spots which had occurred over the years, but more work was needed.

The next step was to apply Tile Doctor Grout Clean-Up to further clean up the tiles and tackle the cement residue and other staining. I used a repeat of the cleaning process and rinsed twice with plain water to ensure all traces of product were removed. The next step was to tackle the broken and loose tiles however it was now the end of day one, so after assessing the floor for all repairs required, I installed a portable dryer to aid drying and left for the day.

 

The next day I returned to begin repairs starting by lifting all the loose tiles, working in one square metre sections at a time. Fortunately, my customer had already managed to obtain reclaimed tiles from a reclamation yard so that saved me a job. The colours matched with the originals; however, the reclaimed tiles were slightly larger than the originals and needed to be cut into shape as required. Working methodically, I re-laid the tiles on a fresh bed of screed and grouted them in to match the original floor as best possible.

 

After the repairs were completed I allowed the floor to fully dry for four days, I needed the tiles dry and the newly laid adhesive and grout to set and bed in before the next step. Before leaving I gave my customer strict instructions not to walk over these areas whilst I was gone.

Sealing a Quarry Tiled Hallway Floor

Returning later the following week, I first checked the floor was dry using a damp meter, once satisfied I was able to start the sealing process. The customer had requested a silk finish, however because of the age of the cottage and the possibility of damp in this old floor my choice of sealer was limited to those that are fully breathable.

 

On this occasion I chose to apply several coats of Tile Doctor Seal & Go Extra, this product will allow the floor to breathe and provide the desired finish. It was a good decision, and as hoped it enhanced the appearance of the floor beautifully.

 

My customer was very happy with the renovation and the transformed floor and left the following feedback:

  "Friendly service, reasonably priced and a good standard of work. Has breathed new life into my old quarry tile floor."

Source: Quarry Floor Restoration in South Yorkshire

Renovating very old Quarry Tiles in Berkshire

These Yellow and Black Quarry tiles are though to be original feature of this Victorian house in Reading and the owner was keen to get them renovated. The tiles were in basement of the house and over the years the tiles had suffered from water damage due to various small floods, they were now heavily soiled and the most challenging task would be to remove a large build up of mortar and cement.


I ran a test clean in a corner of the smallest room to demonstrate the cleaning process and although confident I could significantly improve the appearance of the Quarry tiles. I had to explain to my customer that due to the years of neglect the outcome would not be perfect, however the test clean went well and the customer was happy with the outcome so booked me in to do the work.

Soiled Quarry Tile Cleaning

The first issue to tackle was to remove the dirt and ingrain soil which I did by scrubbing in a strong mix of Tile Doctor Pro-Clean which is a strong tile and grout cleaner. The solution was left to soak in before ten minutes before being agitated with a black scrubbing pad fitted to a rotary machine. I then rinsed off the now soiled cleaning solution off using a hot water truck mounted extraction system.


Now the ingrained dirt was taken care of, the most difficult task was to remove the cement/mortar built up that was covering a high percentage of the tiles. I did this using a combination of Tile Doctor products including Grout Clean-Up, Acid Gel and 50,100 grit diamond pads. I started with Grout Clean-up but found that Acid Gel worked better on this occasion. To deal with stubborn areas I left the Acid Gel to dwell overnight covered with plastic sheeting so it wouldn’t dry out.

The Acid Gel worked wonders and I was able to complete the cleaning process when I came back the next day giving the floor another rinse with the hot water extraction system. With the quarry tiles now clear I able to do a final spot check and used hand held burnishing blocks and very coarse 50 grit milling pad followed by a 100 grit diamond pad and another rinse to finish it off.

Quarry Tile Sealing

After leaving the floor to dry out over the weekend it was ready to be sealed. We had agreed on giving the Quarry Tiles a matt finish so I used three coats of Tile Doctor Colour Grow which is a fully breathable colour enhancing sealer that works well on old clay tiles.


I’m happy to say the floor turned out very well considering its condition, certainly my customer was very happy with the outcome and left the following feed back on the Tile Doctor Feedback system.

  “Fantastic job - completely revived our Victorian cellar tiles, the before and after photos accurately show the difference the work has made! Also impressed by Dennis's communication and responsiveness to our needs with the work”.





Source: Quarry Tile Cleaning, Renovation and Maintenance Service in Reading, Berkshire

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To read more on this topic click here

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