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I went over to survey the Quarry tiles and could see the floor had not faired well under the carpet over the years, several tiles were cracked and 40 to 50 tiles were loose and would needed resetting to stop them moving underfoot, especially in the high traffic areas. I discussed with them that Tile Doctor could repair the floor and clean it and would be able to restore in a few days. They were happy to go ahead with my quote and we arranged a mutually convenient time to carry the work out.
Cleaning and repairing a Quarry Tiled Hallway Floor
My first course of action was to deep clean the floors using Tile Doctor Oxy-Gel which is an alkaline cleaner. Working in small areas the Gel was worked in using a stiff brush on a rotary machine using a little water. As this process was completed in each area, I rinsed off the resulting slurry away with water and then extracted using a wet vacuum. The initial clean removed most of the black staining and paint spots which had occurred over the years, but more work was needed.The next step was to apply Tile Doctor Grout Clean-Up to further clean up the tiles and tackle the cement residue and other staining. I used a repeat of the cleaning process and rinsed twice with plain water to ensure all traces of product were removed. The next step was to tackle the broken and loose tiles however it was now the end of day one, so after assessing the floor for all repairs required, I installed a portable dryer to aid drying and left for the day.
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The next day I returned to begin repairs starting by lifting all the loose tiles, working in one square metre sections at a time. Fortunately, my customer had already managed to obtain reclaimed tiles from a reclamation yard so that saved me a job. The colours matched with the originals; however, the reclaimed tiles were slightly larger than the originals and needed to be cut into shape as required. Working methodically, I re-laid the tiles on a fresh bed of screed and grouted them in to match the original floor as best possible.
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After the repairs were completed I allowed the floor to fully dry for four days, I needed the tiles dry and the newly laid adhesive and grout to set and bed in before the next step. Before leaving I gave my customer strict instructions not to walk over these areas whilst I was gone.
Sealing a Quarry Tiled Hallway Floor
Returning later the following week, I first checked the floor was dry using a damp meter, once satisfied I was able to start the sealing process. The customer had requested a silk finish, however because of the age of the cottage and the possibility of damp in this old floor my choice of sealer was limited to those that are fully breathable.
