How to restore a damaged Quarry tiled floor

The pictures below are taken from a property in Lancaster which had two areas of tiled flooring that needed work, one Quarry tiled and the other an original Victorian tiled hallway which was over 100 years old.

We often get called out to restore broken tiles, missing pieces and then do a clean and seal afterwards to make it all look as good as possible. Tile Doctor covers both areas and our aim is to restore a tiled floor to its best possible condition, ideally making it look new or at least as close to new as is feasible with an old floor.

Repairing a Quarry Tiled Floor in Lancaster

The focus of this article will be the renovation of the Quarry tiled floor which required a lot of tiling work due to cracked and missing tiling. This presents a problem as it can be difficult to find exact match replacements, especially when the floor has been down for some time. There are a few companies that specialise in reproduction Victorian tiles however Quarry tiles don’t have a dedicated store or website where we can get matching tiles. In this case the client had scoured the internet and hunted down replacements which came close to matching the original.


The first step in repairing a tiled floor is to carefully remove any damaged tiles and, in this case, there were quite a few. The exposed area is the cleaned of old adhesive and grout and the subbase is made good where required. Next the replacement tiles are laid onto a base of new rapid set flexible floor adhesive, I prefer to use a flexible adhesive as it will allow for any further moment in the floor. Once the adhesive had set the tiles were grouted in and we then left floor to fully set overnight.

Deep Cleaning a Quarry Tiled Floor in Lancaster

I came back the next day with our cleaning equipment and products to get the floor clean which should help blend the new tile in with the original.

I started by applying a strong dilution of Tile Doctor Pro-Clean to the Quarry tiles and then scrubbed it in with a rotary floor machine fitted with a black scrubbing pad. Pro-Clean is a strong and effective alkaline cleaner which is safe to use on Tile and Stone and unlike acid wont damage the clay. The cleaning solution soon turned black with the dirt that had been released from the old Quarry Tiles, so I gave the floor a rinse with water and extracted the soil with a wet vacuum.

The last job was to give the tiles a light acid rinse using Tile Doctor Grout Clean-Up, this isn't a strong acid like the brick acid you find in DIY stores so it’s safe to use on most surfaces if it isn’t left for too long. The Grout Clean-up removes any old grout and minerals such as efflorescent salts from the Quarry tiles and is then rinsed off with water and extracted with the wet vacuum. The other advantage of giving the floor an acid rinse is it counters the alkaline cleaning products used earlier effectively neutralising the pH level of the tiles. Lastly the acid slightly etches the clay tile ensuring a much stronger bond with the sealer.

Sealing a Quarry Tiled Floor in Lancaster

The Quarry tiled floor was then sealed with Tile Doctor Colour Grow which is a matt sealer that impregnates the pores of the clay enhancing colour in the process and effectively adding protection to the tile from within.


The quarry tiled floor looked much cleaner and fresher following the work, the cracked tiles were gone, and our customer was pleased with transformation we had managed to achieve.


Source: Quarry Tile Repair, Cleaning and Sealing Service in Lancaster, Lancashire

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