Showing posts with label milling. Show all posts
Showing posts with label milling. Show all posts

Thursday, January 24, 2019

Resurfacing a Flagstone Kitchen Floor in Broadbottom, Greater Manchester

The new owners of this lovely terraced house in the village of Broadbottom that was built circa 1900, inherited with it a lovely old flagstone floor in the Kitchen which was now in a rather bad state with ingrained dirt and stains.

Old Flagstone Floor Before Cleaning Broadbottom

I suspected that the White staining was due to alkaline salts, a problem more commonly known as efflorescence. However, I took a moisture reading of the floor with a damp meter and the readings were normal, so it may have been a historic damp problem that cause it. We are always wary of efflorescence issues when it comes to older properties as damp proof membranes which resolve this problem are a relatively modern invention.

Old Flagstone Floor Before Cleaning Broadbottom

After explaining the process, I worked out a quote which was accepted and booked a date in the diary for the work to commence, which would take place over two days.


Cleaning and Grouting a Flagstone Kitchen Floor

First the floor was in a terrible state and needed to be resurfaced if it was going to live up to its potential. To do this I used a 100 followed by a 200-grit coarse Diamond milling pads to grind off the top layer of ground in dirt, resurface the stone and reveal the beautiful stone beneath. These abrasive pads are run over the floor with a weighted floor buffer running on a nice slow speed and lubricated with water. The floor is rinsed with more water after each pad and then the soil extracted using a wet vacuum.

As the floor had quite a few areas where the grout had cracked and crumbled, I decided to rake this out and replaced it with a flexible grout using a colour sympathetic to the original. This and the milling made an immediate improvement to the overall appearance of the floor. The floor was then left to dry off overnight and I came back the next day to apply a sealer.


Sealing a Flagstone Tiled Kitchen Floor

The next day I checked the floors moisture level before sealing, all was well, so I applied a couple of coats of Tile Doctor Colour Grow. This is an impregnating sealer that has a matt finish. Tile Doctor Colour Grow is also fully breathable so should cope well with any damp issues and allow moisture to rise through the stone and evaporate. This is important as otherwise moisture could become trapped under the floor where it could eventually cause problems in the walls.

Old Flagstone Floor After Sealing Broadbottom Old Flagstone Floor After Sealing Broadbottom

The customers were delighted with the outcome, the colour of the stone had really improved also Milling the surface of the floor makes it smoother so it would now be much easier for them to keep clean in future.

Old Flagstone Floor After Sealing Broadbottom

For aftercare I left them with a bottle of concentrated Tile Doctor Neutral Tile Cleaner which once diluted is a pH neutral product that will not erode the newly applied sealer. Many household cleaners are too strong for sealed floor and will prematurely erode the sealer over time.


Source: Flagstone Floor Cleaning and Sealing Service in Broadbottom, Greater Manchester

Thursday, September 14, 2017

Restoring Stained Victorian Hallway Tiles in Lancashire

This old Victorian tiled Hallway floor, laid in a geometric pattern, at a house in Barrow in Furness was a challenging project. The tiles were extremely dirty and also stained with Black Bitumen which has been used as an adhesive, however we have come across these sorts of problems before and so I was confident it could be resolved.

Geometric floor before Restoration Barrow in Furness Geometric floor before Restoration Barrow in Furness

Deep Cleaning an Old Victorian Tiled Floor

I roped in Heidi and my son Lewis who spent a whole day cleaning with chemicals, steam, buffing pads and unfortunately the results were far from satisfactory; the customer wasn't happy and Heidi wasn't happy with it either. It was clear that the black bitumen had penetrated deep into the pores of the clay and becoming so embedded that no chemical or technique we were using would shift it fully.

Geometric floor before Restoration Barrow in Furness

To top it off I had gone out earlier to tile the old mat well with matching tiles before we started the cleaning but due to the depth of the floor matt. The matt well was at least 35mm so it was clear I couldn't use standard floor adhesive. I opted instead for a sand cement mix, similar to what the Victorians would have used originally. This filled up the depth and allowed me to tile and grout the same day, however overnight there was a bit of shrinkage and some of the new tiles settled unevenly.

Geometric floor before Milling Barrow in Furness

I racked my head for a solution to both issues and decided the best course of action would be to Mill the clay tiles to remove the Bitumen and smooth down the uneven effect of my tiling. This is not something we would normally do on a clay tile as this system can leave scratches which potentially would look worse that the dirt. After I had milled the Tiles down with a course pad fitted to a heavy buffing machine and removed all the issues I then counteracted any scratches left over using a higher grit milling pad. This solution fully resolved both issues leaving it ready for the final step of sealing.

Geometric floor After Milling Barrow in Furness

Sealing an Original Victorian Tiled Floor

The floor was left to dry off overnight and we returned the next day to seal the tiles using Tile Doctor Colour Grow, which is a matt finish, fully breathable and colour enhancing sealer which really lifts the colour of the stone or in this case clay tile. Colour Grow is impregnating – meaning that it penetrates the pores of the stone to fill them and prevent trapped dirt and stains. We recommend Colour Grow for both internal and external applications and especially for areas where no damp proof membrane is evident, since the sealer allows for the floor to breathe moisture.

Geometric floor After Restoration Barrow in Furness Geometric floor After Restoration Barrow in Furness

There were plenty of problems to overcome and It took a lot of work but I’m pleased to say the floor was transformed by our efforts and now looks fantastic and I’m sure has added a lot of value to this period property.


Source: Victorian Floor Tile Cleaning and Renovation Service in Lancashire

Monday, March 27, 2017

Resolving Problems With Rough Textures Sandstone Tiles

Sandstone is generally a rough textured surface requiring regular cleaning and sealing to keep it looking good, I've also known customers to complain that the rough texture can shred mops during regular cleaning. This Sandstone tiled floor installed in a house in Lancaster was no different and so with the owner's approval we decided to gently grind the sandstone to produce a smoother more manageable surface. At Tile Doctor we refer to this process as Milling and it's especially useful for Read more...

Monday, March 13, 2017

Restoring the appearance of a Sandstone Kitchen Tiles

Here's an interesting job that I recently completed down in Penrith, a small market town just under three miles from the Lake District National Park. My client had a Sandstone tiled flagstone floor in her kitchen which had been continually sealed over its lifetime - but without removing the old sealer first. This is not advised, as it can lead to a severe problem where the layers of sealer become compacted on the surface. The result is a significant build-up of old sealer which is almost Read more...

Sunday, November 29, 2015

Cleaning and Milling Silver Pearl Pearlescent Slate floor in Lancaster

Previously I had solved a lippage problem on this customers Limestone kitchen floor where the tiler had laid the tiles unevenly and they had asked me to remove and level the edges which we can do with diamond encrusted burnishing pads. I sorted that out and they asked me back to look at their Conservatory floor as well which was a Silver Black Pearlescent Slate, again laid with lippage but the slate had also been oiled prior to sealing causing it to loose all its Silver colouring making it Read more...

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Wednesday, November 18, 2015

Resolving Problems With Rough Textures Sandstone Tiles

Sandstone is generally a rough textured surface requiring regular cleaning and sealing to keep it looking good, I've also known customers to complain that the rough texture can shred mops during regular cleaning. This Sandstone tiled floor installed in a house in Lancaster was no different and so with the owner's approval we decided to gently grind the sandstone to produce a smoother more manageable surface. At Tile Doctor we refer to this process as Milling and it's especially useful for Read more...

Monday, November 2, 2015

Restoring the appearance of a Sandstone Kitchen Tiles

Here's an interesting job that I recently completed down in Penrith, a small market town just under three miles from the Lake District National Park. My client had a Sandstone tiled flagstone floor in her kitchen which had been continually sealed over its lifetime - but without removing the old sealer first. This is not advised, as it can lead to a severe problem where the layers of sealer become compacted on the surface. The result is a significant build-up of old sealer which is almost Read more...

Rough Sandstone floor milled in Lancaster

Sandstone is generally a rough textured surface requiring regular cleaning and sealing to keep it looking good, I've also known customers to complain that the rough texture can shred mops during regular cleaning. This Sandstone tiled floor installed in a house in Lancaster was no different and so with the owner's approval we decided to gently grind the sandstone to produce a smoother more manageable surface. At Tile Doctor we refer to this process as Milling and it's especially useful for Read more...